Fastener: Difference between revisions
imported>GhostInTheMachine Reverting edit(s) by Spclmnt (talk) to rev. 1267820371 by GhostInTheMachine: non-constructive (RW 16.1) |
imported>Em3rgent0rdr →Materials: types of steel used a bit too specific for the intro, as there are a bunch of other metals that may be more common than steel, and it would be too much to list all those metals in the intro. Start "Materials" section with the general umbrella "metals" since that paragraph just talks about metals used. |
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{{Short description|Device that mechanically joins objects}} | {{Short description|Device that mechanically joins objects}} | ||
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{{multiple issues| | {{multiple issues| | ||
{{primary sources|date=November 2017}} | {{primary sources|date=November 2017}} | ||
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|url=http://www.brighthubengineering.com/machine-design/36084-fasteners-their-need-and-types/ | |url=http://www.brighthubengineering.com/machine-design/36084-fasteners-their-need-and-types/ | ||
|website=Bright Hub Engineering|date=21 May 2009 | |website=Bright Hub Engineering|date=21 May 2009 | ||
}}</ref> | }}</ref> | ||
Other methods of joining materials, some of which may create permanent joints, include: [[crimp (joining)|crimping]], [[welding]], [[soldering]], [[brazing]], [[adhesive tape|taping]], [[adhesive|gluing]], [[cement]], or the use of other adhesives. [[Force]] may also be used, such as with [[magnet]]s, [[vacuum]] (like [[suction cups]]), or even [[friction]] (like [[sticky pad]]s). Some types of [[woodworking joints]] make use of separate internal reinforcements, such as [[dowel]]s or [[Biscuit joiner|biscuits]], which in a sense can be considered fasteners within the scope of the joint system, although on their own they are not general-purpose fasteners. | Other methods of joining materials, some of which may create permanent joints, include: [[crimp (joining)|crimping]], [[welding]], [[soldering]], [[brazing]], [[adhesive tape|taping]], [[adhesive|gluing]], [[cement]], or the use of other adhesives. [[Force]] may also be used, such as with [[magnet]]s, [[vacuum]] (like [[suction cups]]), or even [[friction]] (like [[sticky pad]]s). Some types of [[woodworking joints]] make use of separate internal reinforcements, such as [[dowel]]s or [[Biscuit joiner|biscuits]], which in a sense can be considered fasteners within the scope of the joint system, although on their own they are not general-purpose fasteners. | ||
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==Industry== | ==Industry== | ||
In 2005, it was estimated that the United States fastener industry runs 350 manufacturing plants and employs 40,000 workers. The industry is strongly tied to the production of automobiles, aircraft, appliances, agricultural machinery, commercial construction, and infrastructure. More than 200 billion fasteners are used per year in the U.S., 26 billion of these by the automotive industry. The largest distributor of fasteners in North America is the [[Fastenal|Fastenal Company]].<ref>{{Citation | title = The North American fastener industry - The industry today | url = http://www.industrial-fasteners.org/industry.html | access-date = 2009-02-08 | archive-url = https://web.archive.org/web/20080613215625/http://www.industrial-fasteners.org/industry.html | archive-date = 2008-06-13 | In 2005, it was estimated that the United States fastener industry runs 350 manufacturing plants and employs 40,000 workers. The industry is strongly tied to the production of automobiles, aircraft, appliances, agricultural machinery, commercial construction, and infrastructure. More than 200 billion fasteners are used per year in the U.S., 26 billion of these by the automotive industry. The largest distributor of fasteners in North America is the [[Fastenal|Fastenal Company]].<ref>{{Citation | title = The North American fastener industry - The industry today | url = http://www.industrial-fasteners.org/industry.html | access-date = 2009-02-08 | archive-url = https://web.archive.org/web/20080613215625/http://www.industrial-fasteners.org/industry.html | archive-date = 2008-06-13}}</ref> | ||
==Materials== | ==Materials== | ||
There are three major steel fasteners used in industries: [[stainless steel]], [[carbon steel]], and [[alloy steel]]. The major grade used in stainless steel fasteners: 200 series, 300 series, and 400 series. Titanium, aluminium, and various alloys are also common materials of construction for metal fasteners. In many cases, special coatings or [[plating]] may be applied to metal fasteners to improve their performance characteristics by, for example, enhancing corrosion resistance. Common coatings/platings include zinc, chrome, and [[Hot-dip galvanization|hot-dip galvanizing]].<ref>{{cite web|title=Materials & Coatings|url=http://www.fastenersolutions.com/materials-coatings/|website=Fastener Solutions|access-date=2017-01-16|archive-url=https://web.archive.org/web/20170816011134/http://www.fastenersolutions.com/materials-coatings/|archive-date=2017-08-16|url-status=dead}}</ref><ref>{{cite news |title=Best Screwdriver Set |url=https://protguide.com/hand-tool/best-screwdriver-sets |access-date=19 October 2023 |publisher=Prot Guide}}</ref> | [[Metals]] are commonly used. There are three major steel fasteners used in industries: [[stainless steel]], [[carbon steel]], and [[alloy steel]]. The major grade used in stainless steel fasteners: 200 series, 300 series, and 400 series. [[Titanium]], [[aluminium]], and various [[alloys]] are also common materials of construction for metal fasteners. In many cases, special coatings or [[plating]] may be applied to metal fasteners to improve their performance characteristics by, for example, enhancing corrosion resistance. Common coatings/platings include [[zinc]], [[Chromium|chrome]], and [[Hot-dip galvanization|hot-dip galvanizing]].<ref>{{cite web|title=Materials & Coatings|url=http://www.fastenersolutions.com/materials-coatings/|website=Fastener Solutions|access-date=2017-01-16|archive-url=https://web.archive.org/web/20170816011134/http://www.fastenersolutions.com/materials-coatings/|archive-date=2017-08-16|url-status=dead}}</ref><ref>{{cite news |title=Best Screwdriver Set |url=https://protguide.com/hand-tool/best-screwdriver-sets |access-date=19 October 2023 |publisher=Prot Guide}}</ref> | ||
==Applications== | ==Applications== | ||
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When choosing a fastener for a given application, it is important to know the specifics of that application to help select the proper material for the intended use. Factors that should be considered include: | When choosing a fastener for a given application, it is important to know the specifics of that application to help select the proper material for the intended use. Factors that should be considered include: | ||
*Accessibility | *Accessibility | ||
*Environment, including temperature, water exposure, and potentially corrosive elements | *Environment, including temperature, water exposure, and potentially corrosive elements | ||
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{{anchor|Threaded}} | {{anchor|Threaded}} | ||
A '''threaded fastener''' has internal or external [[screw thread]]s.<ref>{{Citation | last = Groover | first = Mikell P. | title = Fundamentals of Modern Manufacturing: Materials, Processes, and Systems | page = 767 | publisher = John Wiley and Sons | year = 2010 | edition = 4th | url = https://books.google.com/books?id=QU-Qvud3OvoC&pg=PA767 | isbn = 978-0-470-46700-8 | A '''threaded fastener''' has internal or external [[screw thread]]s.<ref>{{Citation | last = Groover | first = Mikell P. | title = Fundamentals of Modern Manufacturing: Materials, Processes, and Systems | page = 767 | publisher = John Wiley and Sons | year = 2010 | edition = 4th | url = https://books.google.com/books?id=QU-Qvud3OvoC&pg=PA767 | isbn = 978-0-470-46700-8}}</ref> The most common types are the [[screw]], [[nut (hardware)|nut]] and [[bolt (fastener)|bolt]], possibly involving [[washer (hardware)|washers]]. | ||
Other more specialized types of threaded fasteners include [[Captive threaded fastener (disambiguation)|captive threaded fastener]]s, [[stud (hardware)|stud]], [[threaded insert]]s, and [[threaded rod]]s. | Other more specialized types of threaded fasteners include [[Captive threaded fastener (disambiguation)|captive threaded fastener]]s, [[stud (hardware)|stud]], [[threaded insert]]s, and [[threaded rod]]s. | ||
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Common head styles include:<ref>{{Cite web |date=2023-04-27 |title=Exploring the World of Fastener Head Styles |url=https://dmsfasteners.com.au/blogs/fastening-solutions-expert-tips-for-all-your-project-needs/exploring-the-world-of-fastener-head-styles |access-date=2024-02-19 |website=DMS Fasteners |language=en}}</ref> | Common head styles include:<ref>{{Cite web |date=2023-04-27 |title=Exploring the World of Fastener Head Styles |url=https://dmsfasteners.com.au/blogs/fastening-solutions-expert-tips-for-all-your-project-needs/exploring-the-world-of-fastener-head-styles |access-date=2024-02-19 |website=DMS Fasteners |language=en}}</ref> | ||
* '''Flat head fasteners:''' Ideal for applications where aesthetics are a priority, flat head fasteners sit flush with the surface, offering a clean appearance. | * '''Flat head fasteners:''' Ideal for applications where aesthetics are a priority, flat head fasteners sit flush with the surface, offering a clean appearance. | ||
* '''Round head fasteners:''' With a rounded top, round head fasteners provide a larger bearing surface, suitable for sheet metal or thin plastic assemblies. | * '''Round head fasteners:''' With a rounded top, round head fasteners provide a larger bearing surface, suitable for sheet metal or thin plastic assemblies. | ||
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* '''T-slot fasteners:''' Designed for T-slotted aluminium extrusions, T-slot fasteners provide a secure and adjustable connection for framing and guarding systems. | * '''T-slot fasteners:''' Designed for T-slotted aluminium extrusions, T-slot fasteners provide a secure and adjustable connection for framing and guarding systems. | ||
==Standards | ==Standards and traceability== | ||
There are multiple [[standards bodies]] for fasteners, including the US [[Industrial Fasteners Institute]] and the [[European Industrial Fastener Institute]]. | There are multiple [[standards bodies]] for fasteners, including the US [[Industrial Fasteners Institute]] and the [[European Industrial Fastener Institute]]. | ||
===ASME B18 standards on certain fasteners=== | ===ASME B18 standards on certain fasteners=== | ||
The American Society of Mechanical Engineers ([[ASME]]) publishes several standards on fasteners. Some are: | The American Society of Mechanical Engineers ([[ASME]]) publishes several standards on fasteners. Some are: | ||
* B18.3 Socket Cap, Shoulder, Set Screws, and Hex Keys (Inch Series) | * B18.3 Socket Cap, Shoulder, Set Screws, and Hex Keys (Inch Series) | ||
* B18.6.1 Wood Screws (Inch Series) | * B18.6.1 Wood Screws (Inch Series) | ||
Latest revision as of 19:12, 31 December 2025
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A fastener (US English) or fastening (UK English)[1] is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or dismantled without damaging the joining components.[2]
Other methods of joining materials, some of which may create permanent joints, include: crimping, welding, soldering, brazing, taping, gluing, cement, or the use of other adhesives. Force may also be used, such as with magnets, vacuum (like suction cups), or even friction (like sticky pads). Some types of woodworking joints make use of separate internal reinforcements, such as dowels or biscuits, which in a sense can be considered fasteners within the scope of the joint system, although on their own they are not general-purpose fasteners.
Furniture supplied in flat-pack form often uses cam dowels locked by cam locks, also known as conformat fasteners. Fasteners can also be used to close a container such as a bag, a box, or an envelope; or they may involve keeping together the sides of an opening of flexible material, attaching a lid to a container, etc. There are also special-purpose closing devices, e.g., a bread clip.
Items like a rope, string, wire, cable, chain, or plastic wrap may be used to mechanically join objects; however, because they have additional common uses, they are not generally categorized as fasteners. Likewise, hinges and springs may join objects together, but they are ordinarily not considered fasteners because their primary purpose is to allow articulation rather than rigid affixment.
Industry
In 2005, it was estimated that the United States fastener industry runs 350 manufacturing plants and employs 40,000 workers. The industry is strongly tied to the production of automobiles, aircraft, appliances, agricultural machinery, commercial construction, and infrastructure. More than 200 billion fasteners are used per year in the U.S., 26 billion of these by the automotive industry. The largest distributor of fasteners in North America is the Fastenal Company.[3]
Materials
Metals are commonly used. There are three major steel fasteners used in industries: stainless steel, carbon steel, and alloy steel. The major grade used in stainless steel fasteners: 200 series, 300 series, and 400 series. Titanium, aluminium, and various alloys are also common materials of construction for metal fasteners. In many cases, special coatings or plating may be applied to metal fasteners to improve their performance characteristics by, for example, enhancing corrosion resistance. Common coatings/platings include zinc, chrome, and hot-dip galvanizing.[4][5]
Applications
When selecting a fastener for industrial applications, it is important to consider a variety of factors. The threading, the applied load on the fastener, the stiffness of the fastener, and the number of fasteners needed should all be taken into account.
When choosing a fastener for a given application, it is important to know the specifics of that application to help select the proper material for the intended use. Factors that should be considered include:
- Accessibility
- Environment, including temperature, water exposure, and potentially corrosive elements
- Installation process
- Materials to be joined
- Reusability
- Weight restrictions[6]
Types
Script error: No such module "anchor". A threaded fastener has internal or external screw threads.[7] The most common types are the screw, nut and bolt, possibly involving washers.
Other more specialized types of threaded fasteners include captive threaded fasteners, stud, threaded inserts, and threaded rods.
Other types of fastener include:
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- anchor bolt
- batten
- bolt (fastener)
- bolt snap
- brass fastener
- buckle
- button
- cable tie
- cam
- captive fastener
- clamp (or cramp)
- clasp and shackle
- cleco
- clip
- clutch
- drawing pin (thumbtack)
- flange
- frog
- grommet
- hook-and-eye closure
- hook and loop fastener
- latch
- nail and rivet
- pegs
- PEM nut
- pins
- retaining rings
- circlip
- e-ring
- rivet-like
- rock bolt
- rubber band (or bands of other materials)
- screw anchor
- snap fastener
- snap-fit
- staple
- stitches
- strap
- tie
- toggle bolt
- tolerance rings
- treasury tag
- twist tie
- wedge anchor
- zipper
Common fastener head styles
Common head styles include:[8]
- Flat head fasteners: Ideal for applications where aesthetics are a priority, flat head fasteners sit flush with the surface, offering a clean appearance.
- Round head fasteners: With a rounded top, round head fasteners provide a larger bearing surface, suitable for sheet metal or thin plastic assemblies.
- Pan head fasteners: Pan head fasteners combine a slightly flattened top with a larger bearing surface, offering a streamlined appearance for aesthetic applications.
- Socket head fasteners: Designed for high torque applications, socket head fasteners are driven with a hex key, reducing the risk of cam-out.
- Hex head fasteners: Known for their high torque capacity, hex head fasteners are easily driven with a spanner or wrench, ideal for heavy-duty applications.
- Square head fasteners: Offering increased wrenching area and reduced risk of rounding off, square head fasteners are used in high torque applications.
- Flange head fasteners: Integrating a flange for a larger bearing surface, flange head fasteners distribute clamping force without damaging the material.
- Wing head fasteners: Featuring protruding "wings" for hand tightening, wing head fasteners are suitable for applications requiring frequent adjustments.
- T-slot fasteners: Designed for T-slotted aluminium extrusions, T-slot fasteners provide a secure and adjustable connection for framing and guarding systems.
Standards and traceability
There are multiple standards bodies for fasteners, including the US Industrial Fasteners Institute and the European Industrial Fastener Institute.
ASME B18 standards on certain fasteners
The American Society of Mechanical Engineers (ASME) publishes several standards on fasteners. Some are:
- B18.3 Socket Cap, Shoulder, Set Screws, and Hex Keys (Inch Series)
- B18.6.1 Wood Screws (Inch Series)
- B18.6.2 Slotted Head Cap Screws, Square Head Set Screws, And Slotted Headless Set Screws (Inch Series)
- B18.6.3 Machine Screws, Tapping Screws, and Metallic Drive Screws (Inch Series)
- B18.18 Quality Assurance For Fasteners
- B18.24 Part Identifying Number (PIN) Code System Standard for B18 Fastener Products
For military hardware
American screws, bolts, and nuts were historically not fully interchangeable with their British counterparts, and therefore would not fit British equipment properly. This, in part, helped lead to the development of numerous United States Military Standards and specifications for the manufacturing of essentially any piece of equipment that is used for military or defense purposes, including fasteners. World War II was a significant factor in this change.
A key component of most military standards is traceability. Put simply, hardware manufacturers must be able to trace their materials to their source, and provide traceability for their parts going into the supply chain, usually via bar codes or similar methods. This traceability is intended to help ensure that the right parts are used and that quality standards are met in each step of the manufacturing process; additionally, substandard parts can traced back to their source.[9]
History
In 1988, the United States House Energy Subcommittee on Oversight and Investigations investigated counterfeit, mismarked, substandard fasteners and found extensive use in critical civilian and military infrastructure.[10][11][12] As a result, they proposed Fastener Quality Assurance Act of 1988 (HR5051) that would require laboratory testing of fasteners in critical use applications prior to sale.[10]
See also
References
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Further reading
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